Note

Before making adjustments or servicing regulator, identify regulator by number stamped on regulator base, or mounting bracket, then refer to table Fig. 51-1 which contains service information for desired regulator. Delco Remy Bulletins listed in table may be obtained from a Delco Remy service station or the Harley-Davidson Motor Co. B. TESTING CUTOUT RELAY UNIT CLOSING VOLTAGE (THE SAME CONNECTIONS ARE USED AS IN TEST A (FIG. 51-2.) 1. Turn field control variable resistor to open position. 2....

Disassembling Front Fork

Prepare for disassembling by raising front end of motorcycle on stand or suitable support, so wheel is off the floor. Remove front and side fork trim panel or headlamp Remove front and side fork trim panel or headlamp Figure 2F-6. Removing Fork Slider Bushing housing. Remove headlamp. Disconnect at terminal strip the two headlamp wires and all wires that pass through handlebars. Disconnect throttle and spark advance cables from carburetor and circuit breaker. Remove front wheel as described in...

Locating Troubles

The following check list will be helpful in locating most operating troubles 1. Spark plugs in bad condition, or partially fouled. 2. Spark plug cables in bad condition and leaking. 3. Circuit breaker points out of adjustment or in poor condition. 5. Loose wire connection at one of battery terminals, or at coil or circuit breaker. 6. Carburetor not adjusted correctly. 9. Engine and transmission oil too heavy. (Winter operation). 10. Engine ignition spark not timed properly. 11. Circuit breaker...

Stripping Motorcycle For Transmission Repair

Remove footrest and chain housing cover. If motorcycle is equipped with compensating sprocket, use Compensating Sprocket Shaft Nut Wrench, Part No. 94557-55, to remove compensating sprocket shaft nut. If not equipped with compensating sprocket, use 1-3 8 inch socket or box wrench to remove nut. Loosen nut by striking wrench handle several sharp blows with hammer. 2. On 1965 models, remove chain adjuster mounting bolt and large brass starter shaft thrust washer. 3....