Transmission Repair Procedure

When operating troubles develop in a transmission component, it is recommended procedure to first check following adjustments. If adjustments do not remedy the trouble, then proceed to disassembly and repair procedures.

1. Adjusting Clutch Control (4B)

2. Adjusting Clutch (4B)

3. Adjusting Shifting Linkage (4D)

Snug fit

Light press

Light press

. . .000 to .017 in. 001 - .002 in. loose Press fit

End play 0005 - .0065 in. 4. Adjusting Foot Shifter Cover (4D)

[f above adjustments do not correct trouble, disassemble and repair as described in repair sections. See "Locating Operating Troubles," Section 1C, for aids to diagnosing trouble. It is not necessary to remove transmission from chassis to disassemble clutch, starter, main drive gear oil seal or clutch release mechanism. However, extensive repairs are often easier and more quickly made if transmission unit is removed to bench as described in following section, "Stripping Motorcycle for Transmission Repair." The transmission can be removed as a unit (including clutch)., or each component individually.

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