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bolt locknut

Figure 2-66. Front Disc brake, 1974 to 1977 FX/FXE

DISASSEMBLING FRONT DISC BRAKE CALIPER - 1977 & 1978 FXS, 1978 FX/FXE (Figure 2-66A)

If the brake disc must be replaced, it will be necessary to remove the wheel. See "Wheel" section. To remove and disassemble one caliper assembly, use the following procedure.

Remove the two mounting screws (1) and nuts (2) to release caliper assembly from front fork. Turn handlebar until top of master cylinder is nearly level. Remove cover and gasket. Disconnect hydraulic fitting at brake caliper and hose line. Be careful brake hose seat (3) is not lost.

Remove bolt (4) and washer (5) to disassemble calipei halves. Remove seal (6), piston boot (7), piston (8) outei plate (9), brake pad set (10) and inner plate (11) from pins (12). Pull pins from inner caliper (13) for complete disassembly.

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