Note

Interpret references to "plug," "cable," "condenser," etc., and "plugs," "cables," "condensers" when more than one are used.

When hard starting or missing indicates a faulty ignition system, first, check condition of source of current (battery or magneto depending on model of motorcycle). If lamps light with full brilliancy and horn blows, indicating current source is in at least fair condition check, clean or replace spark plug. If this does not correct performance, inspect circuit breaker points and install new condenser. If condition persists, check primary and secondary resistance of ignition coil with an ohmmeter. Resistances should be within following limits: Primary resistance 4.7 to 5.7 ohms, secondary resistance 16,000 to 20,000 ohms (16K to 20K).

If an ohmmeter is not available to test coil, temporarily substitute a new ignition coil by attaching it at any convenient point near old coil (coil will function without being securely grounded). Transfer terminal wires to new coil according to the information given in the wiring diagrams pertaining to the model being worked on. Attach new coil cable to the spark plug. If ignition trouble is eliminated by the temporary installation of new coil, carefully inspect old coil for damaged cables and installation. The insulation on cables (and on some models the coil itself) may be cracked or otherwise damaged allowing high tension current to short to metal parts. This is most noticeable in wet weather or when motorcycle has been washed.

Replacing plug cable is the only repair that can be made to an ignition coil. If this does not correct faulty coil performance, coil is defective.

REPLACING SPARK PLUG CABLE (Figure 5-22)

Remove old cable (1) from coil terminal and install new cable. Always be certain that cable boot or cap (2) is securely tightened to the coil tower to prevent moisture and dirt from contacting the high tension lead. Replace boot or cap if damaged or loose fitting.

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