Section 3 Engine contd PageNo

Tools 3-47

SECTION 4 ■ TRANSMISSION General

Specifications 4-1

Description 4-1

Clutch

General 4-3

Disassembling Clutch 4-3

Cleaning and Inspection 4-6

Assembling Clutch 4-6

Electric Starter

General 4-7

Disassembling Starter Shaft and Solenoid 4-7

Assembling Starter Shaft and Solenoid 4-7

Kick Starter

Disassembling Kick Starter 4-9

Cleaning, Inspection and Repair 4-9

Assembling Kick Starter 4-9

Disassembling Starter Clutch 4-9

Cleaning, Inspection and Repair 4-9

Assembling Starter Clutch 4-10

Transmission Case

Adjusting Shifter Linkage 4-11

Replacing Main Drive Gear Oil Seal 4-11

Shifter Cover - Drum Shifter

Early 1979 and Earlier 4-13

Shifter Cover - Plate Shifter

Late 1979 and Later 4-16

Shifter Forks 4-17

Transmission Case 4-19

TOOIS 4-24

SECTION 5 • ELECTRICAL

General

Specifications 5-1

Wiring

1978 V2-1979 FL/FLH Wiring Diagram 5-3

1978Vi-1979 FX/FXE Wiring Diagram 5-5

1978V2-1979FXS/FXEF Wiring Diagram 5-7

1980 FL/FLH Wiring Diagram 5-8A

1980 FXE Wiring Diagram 5-8C

1980 FXS/FXEF Wiring Diagram 5-8E

Switches

Ignition - Light Switch 5-9

Handlebar Switch Assembly 5-10

Stoplight Switch 5-10

Starter Relay Switch 5-10

Transmission Neutral Switch 5-10

Solenoid Switch 5-11

Lamps PageNo.

Headlamp 5-13

Charging System

Alternator 5-15

Rectifier-Regulator 5-15

Checking Charging System 5-16

Removing the Alternator 5-17

Installing the Alternator 5-18

Ignition System -1979 and Earlier

Ignition Timer 5-19

Troubleshooting 5-20

Disassembling and Assembling 5-22

Ignition System -1980 and Later

Description 5-24A

Troubleshooting 5-24B

Check Advance Timing with a Strobe Timing Light 5-24C

Setting Retarded Timing 5-24D

Removing Ignition Components 5-24D

Inspection and Replacing Parts 5-24D

Installing Ignition Components 5-24D

Ignition Coil

Description 5-25

Troubleshooting 5-25

Replacing Spark Plug Cable 5 25

Spark Plugs

General 5-27

Removing Spark Plugs 5-27

Inspecting Spark Plugs 5-27

Setting Spark Gap 5-27

Installing Spark Plugs 5-27

Battery

General 5-29

Battery Care 5-29

Testing Battery 5-29

Charging Battery 5-30

Horn 5-31

Starter Motor

Description 5-31

Troubleshooting 5-31

Starter Motor and Drive 5-32

Prestolyte Starter Motor 5-32

Hitachi Starter Motor 5-33

SECTION 6 ■ MISCELLANEOUS Instruments 6-1

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