Airbox Removal

1. Unlock seat.

2. See Figure 1 -1. Remove airbox cover by turning bailhead fastener 1/4 turn counterclockwise (CCW). Pull airbox cover away from locating holes.

4. See Figure 1-3. Remove wing nut securing filter cap and air filter.

Figure 1-1. Airbox Cover

Figure 1-3. Air Filter

5. See Figure 1-4. Disconnect breather hose (1). Slide o-ring (2) up the velocity stack body to access the three retaining fasteners. Remove the velocity stacks.

3. See Figure 1-2. Remove IAT connector (1) by pushing down on bail wire to unlock. Airbox top is retained by eight clips (2), three per side, one at the rear and one in the front under the snorkel. Disconnect clips and remove airbox top.

1. Breather hose

2. O-rings

Figure 1-4. Velocity Stacks

IAT connector [89] Retaining clips

1. Breather hose

2. O-rings

3. See Figure 1-2. Remove IAT connector (1) by pushing down on bail wire to unlock. Airbox top is retained by eight clips (2), three per side, one at the rear and one in the front under the snorkel. Disconnect clips and remove airbox top.

Figure 1-4. Velocity Stacks

IAT connector [89] Retaining clips

Figure 1-2. Air Filter Top

9002

If airbox is not to be reinstalled immediately, cover throttle body intakes with tape to prevent contaminates/ objects from falling down the throttle bores. Do not use shop rags or objects that could damage the throttle body butterflies.

Figure 1-6. Air Filter Gasket Alignment Pins (3)

3. Place air filter bottom over throttle body and attach rear breather hose with hose clamp.

4. Align air filter bottom with front breather hose and press firmly in position.

CAUTION

6. Gently lift the air filter bottom. Front breather hose is a press-fit and will disconnect, rear breather has a worm clamp holding hose to air filter bottom. Loosen clamp and remove air filter bottom.

If airbox is not to be reinstalled immediately, cover throttle body intakes with tape to prevent contaminates/ objects from falling down the throttle bores. Do not use shop rags or objects that could damage the throttle body butterflies.

Figure 1-5. Airbox Removed

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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Responses

  • abaalom
    How to remove airbox on a 2005 vrod?
    3 months ago

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