Assembly

1. See Figure 2-38. Coat cylinder bore, piston, o-ring, boot, and bleeder screw with lubricant from service kit.

2. Orient a new seal (6) with square split lip toward rider side of actuator and fit to piston (7).

3. Insert spring into cylinder bore and insert piston into cylinder bore. Compress and guide seal lip as piston is pressed into bore.

4. Install a new o-ring (4) into groove at base of secondary clutch actuator housing (1).

5. Fit boot (8) to piston (7) and push edge of boot over machined lip around housing (1).

6. Fit new o-ring (3) to bleeder screw (2) and loosely install into housing.

1. Clutch fluid line

2. Mounting bolts

3. Bleeder screw

1. Clutch fluid line

2. Mounting bolts

3. Bleeder screw

4. Secondary clutch actuator

5. Flare nut

Figure 2-36. Secondary Clutch Actuator Installed

Figure 2-36. Secondary Clutch Actuator Installed

1. Bleeder screw

3. Clutch release bearing

4. Secondary clutch actuator piston

1. Bleeder screw

3. Clutch release bearing

4. Secondary clutch actuator piston

Figure 2-37. Secondary Clutch Actuator

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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