First Scheduled Maintenance

• A Harley-Davidson dealer should perform the first scheduled service listed in the Owner's Manual. See the Maintenance and Lubrication section in your Owner's Manual for more information.

Table Code:

A - Adjust. R - Replace or change. D - Disassemble (Lube & Inspect).

I - Inspect, and if necessary, correct, adjust, clean or replace. T - Tighten to proper torque.

L - Lubricate with specified lubricant. X - Perform.

1

1

1

1

2

2

2

2

3

3

3

3

4

4

4

4

5

1

2

5

7

0

2

5

7

0

2

5

7

0

2

5

7

0

2

5

7

0

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

MAINTENANCE TASK

AND SERVICE DATA

P

1

1

2

2

2

3

3

4

4

4

5

5

6

6

6

7

7

8

R

1

4

8

2

6

0

4

8

2

6

0

4

8

2

6

0

4

8

2

6

0

E

6

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

R

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

I

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

D

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

E

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

Brake pads and discs for wear

;

Minimum pad thickness:

f;AA

. ; ■;

varies upon application

i

I

I

1

I

1

I

1

1

|

1

1

|

1

I

1

|

1

I

1

Maximum brake disc lateral runout:

1

i

0.3 mm (0.012 in.)

^ - -

(1.10 BRAKE PADS AND DISCS)

Tire pressure and inspect tire for

wear/damage

1

I

1

1

1

I

1

I

1

1

1

1

1

1

1

1

1

1

1

1

l

1

(1.11 TIRES AND WHEELS)

!

Rear belt deflection inspection

Deflection:

BR

6 mm

i

i

i

1

i

i

1

Specialty tool:

1

i

i

i

i

i

I

i

i

i

1

i

l

i

I

i

1

i

Part No. HD-35381

'A :- .

(1.14 REAR BELT DEFLECTION)

Rear belt and sprocket

1 >1

,-S: i \

:

(1.15 REAR BELT AND SPROCK

A:

I

1

1

I

-

1

1

1

1

1

1

1

ETS)

¿s

:

, ■■

¡■-A:. : ,

Steering head bearings

(1.17 STEERING HEAD BEARINGS)

A

A A-

A

D

;

-

(1.18 FRONT FORK OIL)

R

Spark plugs

■'

:

Plug type:

1

;~ L

No. 10R12A

A

0.89 mm (0.035 in.)

1

R

I

R

;

1

R

1

R

: 1:

1

R

Plug torque:

...

' " \

: :

23 Nm (17 ft-lbs)

:ATiA

" i-

(1.19 SPARK PLUG/COIL)

:. 1

II

|||?' i

Air filter

.

Cover screw:

1

i

i

1

i

l

I

■ ■ 1

i

i

I

i

2.5-3 turns after contact

i

i

1

i

i

i

1

i

1

i

1

i

1

I

i

I

I

i

1

i

(1.4 AIRBOX AND AIR FILTER)

A - Adjust. R - Replace or change. D - Disassemble (Lube & Inspect).

I - Inspect, and if necessary, correct, adjust, clean or replace. T - Tighten to proper torque.

L - Lubricate with specified lubricant. X - Perform.

1

1

1

1

2

2

2

2

3

3

3

3

4

4

4

4

5

1

2

5

7

0

2

5

7

0

2

5

7

0

2

5

7

0

2

5

7

0

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

5

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

Ml

MAINTENANCE TASK

AND SERVICE DATA

P

1

1

2

2

2

3

3

4

4

4

5

5

6

6

6

7

7

8

R

1

4

8

2

6

0

4

8

2

6

0

4

8

2

6

0

4

8

2

6

0

E

6

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

R

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

D

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

K

E

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

M

Lubricate controls

- '

§JI!

I

Front brake hand lever, clutch hand lever, throttle control cables, seat latch

(1.20 CABLE AND CHASSIS LUBRI

SjSils

IL

im ?

IL

nil ill

IL

«iff ■

IL

IL

flit

IL

IL

IL

IL

IL

CATION)

Iff

|13ii

Sift

Operation of throttle

PSl prist:

I

1

1

i

i

I

1

1

1

1

1

i

!

i

1

1

i

(1.21 THROTTLE CABLES)

I

Check oil and brake lines for leaks

I

1

1

1

I

i

I

I

1

1

1

1

1

1

1

1

1

1

1

1

1

Jiffy stand

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

IL

Rear fork bearings

iSSig

D

Valve lash

|

|

|

I

|

(1.22 VALVE LASH)

"i-i-'^-t

Cooling system

®aa

firti

Jfti:;'?'

- -

IP

Check coolant level

It?»

jjj

7 '

Check clamps for tightness

I

I

Hi

1

R

Si!:

1

1

Check freeze point (-32° C, -25° F)

■ ;;:

(1.5 COOLING SYSTEM)

7 ?:;;::

-

sfciSI

Radiator clean

ipftSI

I

1

1

1

I

1

I

1

1

1

1

1

1

|

1

i

1

1

1

1

1

Operation of all electrical equip

:

I

1

1

I

1

I

1

1

1

1

I

i

1

I

1

i

ment and switches

All critical fasteners

(1.25 CRITICAL FASTENERS)

T

T

T

Ills

T

T

T

Road test

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

A - Adjust. R - Replace or change. D - Disassemble (Lube & Inspect).

I - Inspect, and if necessary, correct, adjust, clean or replace. T - Tighten to proper torque.

L - Lubricate with specified lubricant. X - Perform.

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

Don't pay hundreds of dollars to find out what is wrong with your car. This book is dedicated to helping the do it yourself home and independent technician understand and use OBD-II technology to diagnose and repair their own vehicles.

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