Removal

Awarning

Always wear proper eye protection when installing retaining rings. Use the correct retaining ring pliers. Verify that the tips of the pliers are not damaged or excessively worn. Slippage may propel the ring with enough force to cause eye injury.

2. See Figure 3-183. Drill small hole in the shift shaft seal. Thread sheet metal screw into the hole.

Figure 3-184. Shift Shaft Seal Removal

3. See Figure 3-184. Gently pry seal from engine case.

Figure 3-185. Shift Shaft Inner Retaining Ring

Awarning

Always wear proper eye protection when installing retaining rings. Use the correct retaining ring pliers. Verify that the tips of the pliers are not damaged or excessively worn. Slippage may propel the ring with enough force to cause eye injury.

4. See Figure 3-185. With the shaft seal removed, the inner retaining ring (black) is exposed. Remove the retaining ring.

5. Remove shift shaft using hand effort.

Figure 3-182. Shift Shaft Outer Retaining Ring

1. See Figure 3-182. Remove the outer snap ring (zinc plated).

Figure 3-183. Shift Shaft Seal

2. Insert inner retaining ring (black).

Figure 3-187. Shift Shaft Installation

Awarning

PART NO.

SPECIALTY TOOL

HD-45337

Shift shaft seal installer

Figure 3-186. Shift Actuator

6. See Figure 3-186. The shift actuator is spring loaded and will move away from alignment with the case hole when the shift shaft is removed.

Figure 3-187. Shift Shaft Installation

1. See Figure 3-187. To insert shift shaft, use leading end of shift shaft to engage the shift actuator. Using hand pressure, center the shift shaft to engage the actuator splines. Seat shift shaft deep enough to expose inner retaining ring groove.

Always wear proper eye protection when installing retaining rings. Use the correct retaining ring pliers. Verify that the tips of the pliers are not damaged or excessively worn. Slippage may propel the ring with enough force to cause eye injury.

NOTE

The inner (black) retaining ring and the outer (zinc plated) retaining ring are different in size by 1 mm.

2. Insert inner retaining ring (black).

Figure 3-188. Shift Shaft Seal Installation

3. See Figure 3-188. Lubricate shift shaft seal with Harley-Davidson Motorcycle Oil 20W50 and insert using SHIFT SHAFT SEAL INSTALLER (HD-45337).

4. Install outer retaining ring (zinc plated).

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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