2002 Harley V Rod Radiator Removel

1. Unlock and open seat.

2. Remove the airbox assembly. See 1.4 AIRBOX AND AIR FILTER.

CAUTION

See Figure 8-12. Cover the injector intakes with duct tape to prevent contaminates/objects from falling down the injector bore. Do NOT use shop cloths or objects that could damage the injector butterflies.

3. Remove maxi-fuse. See 8.5 MAXI-FUSE.

4. See Figure 8-13. Remove the mounting fasteners (1) and left and right radiator trim covers (2).

NOTE

Before removing voltage regulator wires, carefully note wire routing. In particular, pay close attention to locations of cable straps that must be replaced.

5. See Figure 8-14. Remove fastener, washer and voltage regulator ground wire from front cylinder head. Cut and remove any cable straps securing ground wire to frame.

Figure 8-12. Airbox Removed, Injector Intakes Protected

Figure 8-14. Voltage Regulator Grounding Fastener

Figure 8-12. Airbox Removed, Injector Intakes Protected

6. See Figure 8-15. Remove voltage regulator 3-wire harness connector clip from left side of radiator cover. Disconnect voltage regulator connector [46B] from alternator connector [46A],

7. Remove all other wiring harness cable straps and clips attached to left side of radiator cover.

8. See Figure 8-16. Pull rear brake master cylinder reservoir straight away from its mounting slots in right side of radiator cover.

9. See Figure 8-13. Remove mounting fasteners (3), washers (4) and radiator cover (5).

10. Disconnect voltage regulator connector [77B] from maxi-fuse connector [77A]. This connector is located on the front of the radiator near the top.

11. Remove two fasteners securing voltage regulator to frame and remove voltage regulator from vehicle.

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

Don't pay hundreds of dollars to find out what is wrong with your car. This book is dedicated to helping the do it yourself home and independent technician understand and use OBD-II technology to diagnose and repair their own vehicles.

Get My Free Ebook


Post a comment