Removinginstalling Pins

1. Remove the secondary locking wedge. Use the hooked end of a stiff piece of mechanics wire a needle nose pliers, or a suitable pick tool (Part No. HD-41475-100). See Figure B-10.

2. Gently depress terminal latches inside pin housing and back out pins through holes in wire seal.

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Pin housing

Pin housing

Arrow points to external latch

Socket housing

Socket housing

Figure B-9. Depress Terminal Latches/Back Out Pins

NOTE

An ELECTRICAL TERMINAL CRIMP TOOL (Part No. HD-

39965) is used to install Deutsch pin and socket terminals on wires. If new terminals must be installed, see Crimping

Instructions in this section.

3. Fit wire seal into back of pin housing. Grasp crimped pin approximately 1.0 in. (25.4 mm) behind the contact barrel. Gently push pins through holes in wire seal into their respective numbered locations. Feed pin into chamber until it "clicks" in place. Verify that pin will not back out of chamber; a slight tug on the wire will confirm that it is properly locked in place.

4. Insert tapered end of secondary locking wedge into pin housing and press down until it snaps in place. The wedge fits in the center groove within the pin housing and holds the terminal latches tightly closed.

NOTES

• While rectangular wedges do not require a special orientation, the conical secondary locking wedge of the 3-pin connector must be installed with the arrow pointing toward the external latch. See Figure B-9.

• If the secondary locking wedge does not slide into the installed position easily, verify that all terminals are fully installed in the pin housing. The lock indicates when terminals are not properly installed by not entering its fully installed position.

Do It Yourself Car Diagnosis

Do It Yourself Car Diagnosis

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