Radiator Mounting In Cbr250r Information

CBR250R,RR

5. Cooling System

Attach cover to the pump and Tighten the two bolts.

Attach the O-Ring to the water pump

Align the oil pump shaft and the slit of the water pump shaft and attach the water pump ASSY to the crank case.

Tighten the two attachment bolts. Attach the radiator hose to the water pump cover and tighten the hose band Fill the radiator liquid (2-19). Fill the engine oil (2-17)

Ensure there are no leaks after the work is completed.

5-10

Bolts

Water Pump Cover O-Ring

Honda Cbr 250r Coolant Oil Pump

Oil Pumo Shaft

Water pump shaft

Hose band ter pump cover

CBR250R,RR

5. Cooling System

Reservoir Tank

Detachment

Remove the seat side cover. Remove the fuel tank. (4-3) Disconnect the battery terminals and Remove the battery. Remove battery holder bolts.

Tilt the battery holder backwards and Detach the spark units. Detach the dent part of the battery holder From the sub frame projection.

Remove the reservoir tank attachment bolt.

Disconnect the drain tube and overflow tube from the reservoir tank. Slide the projection on the bottom of the reservoir tank backwards and detach from the subframe.

Attachment

Reverse the detachment procedure.

Put the tubes through designated parts (1-22)

Honda Cbr 250 Coolant Tank

Battery Terminals

Bolts

frame

Projection A Den

Attachment Bolt

Reservoir Tank

Drain Tube

5-11

CBR250R,RR 6. Engine Installation/Removal

Assembly

5.5kg-m

5.5kg-m

5.5kg-m

CBR250R,RR 6. Engine Installation/Removal

Assembly

6-0

Removal

6-2

Maintenance Information

6-1

Refit

The following items are to be serviced with the engine removed from frame.

crank shaft, conrod, cylinder, piston transmission shift drum, shift fork (except for the shift linkage) Support the bottom part of the engine with a garage jack for remove/refit.

Maintenance Standard

Weight

49kg

Recommended

Genuine Honda Ultra GP (4 cycle motorbike) SAE

low 40 or SAE 20w-50

Oil

API - SE or - SF class oil

(refer to 3-2 for viscosity)

Total

2.71

Oil Capacity

Oil change

2.2 1

Oil and filter

2.4 1

change

Top engine mount bolt (10mm

bolt, nut)

4.5-

- 5.5kg

m

Rear upper engine mount bolt

(10mm bolt, nut)

4.5-

- 5.5kg

m

Rear lower engine mount bolt

(10mm bolt, nut)

4.5-

- 5.5kg

m

Engine hanger bracket (8mm

bolt)

3.5-

- 4.5kg

m

Change pedal

1.0-

-1.4kg

m

Starter motor terminal cable

0.8-

- 1.2kg

m

CBR250R,RR 6. Engine Installation/Removal

Air Cleaner Case

Drain engine oil (2-16)

Drain radiator fluid (5-3)

Remove the seat and side covers.

Remove the fuel tank (4-3)

Disconnect the leads from the battery.

Disconnect the two connectors and detach, the wire harness from an air cleaner case.

Detach the air cleaner case by removing 7 bolts.

After detaching the carburettor, seal the intake manifold with adhesive tape.

Air Cleaner Case

Connector

Wire Harness

Connector

Wire Harness

Disconnect the two water hoses and four plug caps.

Water Hose

Disconnect the earth cable and the terminal cable.

Terminal Cable

Earth Cable

Earth Cable

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