Installation

Install the thermostat into the housing with its air bleed hole facing up and aligning its ribs with the grooves in the housing. Install the thermostat housing cover onto the housing. Install and tighten the housing cover bolts. Fill the system with recommended coolant and bleed the air (page 6-5).

Voltage Inspection After

Support the front end of the fuel tank (page 3-6). Disconnect the speed sensor 3P natural connector and check for loose or poor contact of the connector. With the ignition switch is turned to ON and measure the voltage at the 3P natural connector of the wire harness side. Connection Black brown ( + )-Green black (-) Standard Battery voltage If there is no voltage, replace and repair the wire harness. Check for loose or poor connection of the combination meter 16P black connector. With the...

Coolant Hydrometer Test

Remove the radiator cap. Test the coolant gravity using a hydrometer (see below for Coolant gravity chart). For maximum corrosion protection, a 1 1 solution of ethylene glycol and distilled water is recommended (page 6-4). Look for contamination and replace the coolant if necessary. Coolant temperature CC ( F) Coolant ratio

Engine Installation

Cbr Clutch Slave Cylinder Diagram

Note the direction of the hanger bolls. Use a floor jack or other adjustable support to carefully maneuver the engine into place. Install the engine hanger adjusting bolts so that the adjusting holts does not projected inside surface of the frame. Install the rear lower engine hanger holt. Install the rear upper engine hanger with the distance collars. Install the distance collar, washer and right engine hanger bolt. Install the left engine hanger bolts. CAUTION Install the right and left...

Wiring Diagrams

Wiring Diagram For Honda Blackbird

EF JHN o (JNAL INDICATOR H jH hmV DiCATOR ,E J PAw 1DICATQR KlfilH TURN SIGNAL INDICATOR P M-FI INDICATOR NEUTRAL SWITCH CT S NS0R OIL PRESSURE SWITCH '' KNOCK SENSOR -SWITCH CONTINUITY NEUTRAL SWITCH CT S NS0R OIL PRESSURE SWITCH '' KNOCK SENSOR -SWITCH CONTINUITY BROWN ORANGE LIGHT BLUE LIGHT GREEN PINK GRAY

Shift Drumshift Fork Inspection

Check the shift fork and fork shaft for wear or damage. Measure the I.D. of the shift fork. 5 J SERVICE LIMIT 12.03 mm (0.474 in) Measure the shift fork claw thickness. SERVICE LIMIT b.9 mm (0.23 in) Measure the O.D. of the shift fork shaft. SERVICE LIMIT 11.95 mm (0.470 in) Turn the inner race of the shift drum bearing with your finger. The bearing should turn smoothly and freely without excessive play. If necessary replace the bearing.

Brake Fluid Fillingair Bleeding

Fill The reservoir with DOT 4 brake fluid from a sealed container. Use only DOT 4 brake fluid from a sealed container. Do not mix different types of fluid. They are not compatible. Operate the brake lever several times to bleed air from the master cylinder. Connect a commercially available brake bleeder to the outer bleed valve. Pump the brake hleeder and loosen the bleed valve, adding fluid when the fluid level in the master cylinder reservoir is low. Check the fluid level often while bleeding...