Primary Gear

Gear Holder

Remove the right crankcase cover page 7-15 . Hold the primary gear with the gear holder and remove the bolt. Remove the pulse generator plate and primary gear from the crankshaft. Align the center of two pulse generator plate teeth with the flat of the crankshaft serrations and install the plate. Measure the pulse coil air gap and adjust if necessary. COIL AIR GAP 0.3-0.9 mm 0.01-0.04 in PRIMARY GEAR BOLT PULSE GENERATOR PLATE Tighten the primary gear bolt. TORQUE 80-100 N m 8.0-10.0 kg-m,...

Valve Guide Replacement

Harley Valve Guide Reamer

Heat the cylinder head to 100 C 212 F with a hot plate or oven. To avoid burns, wear heavy gloves when handling the heated cylinder head. Do not use a torch to heat the cylinder head it may cause warping. Support the cylinder head and drive out the old guides from the combustion chamber side of the cylinder head. Drive new guides in from the rocker arm side of the cylinder head. VALVE GUIDE PROJECTION ABOVE CYLINDER HEAD IN 14.5 0.1 mm 0.5709 0.004 in EX 15.5 0.1 mm 0.6102 0.004 in VALVE GUIDE...