Output Driven Gear Bearing Replacement

After '88:

Remove the stopper ring out of the groove.

Remove the output driven gear oil seal from the driven gear bearing holder.

AFTER "88 j (2.) STOPPER FUNG

(1) LOCK NUT WRENCH

(1) LOCK NUT WRENCH

Remove the driven gear bearing holder mounting bolts and the hoidei from the output gear case.

TOOLS:

Shaft holder 07923-6890101

Lock nut wrench, 30 x 64 mm 07916--MB00001

Remove the O-ring and shim from the bearing holder.

Remove the output driven gear bearing Inner race lock nut.

Place the output driven gear bearing holder in a vise with soft jaws. Onstake and remove the output driven gear bearing outer race lock nut.

TOOL:

lock nut wrench, 30 * 64 mm 07916 MB00001

Press the output driven gear out of the bearing holder.

Place the bearing holder in a press and press the bearing out. NOTE

* Be careful not to damage the bearing holder gear case mating surface.

TOOLS;

Oriwer 07749 —0010000

Attachment, 52 x 55 mm 07746 0010400

Pilot, 30 mm 07746-0040700

Press in a new hearing and make sure it rotates freely after installation.

TOOLS:

Driver 07749-0010000

Attachment, 52 x 55 mm 07746 — 0010400

Pilot, 30 mm 07746-0040700

Hi LOCK NUT WRENCH

Hi LOCK NUT WRENCH

(2) OUTPUT DRIVEN GEAR

111 DRIVER

(21 ATTACHMENT AND PILOT

(1) DRIVER

(1) DRIVER

<2* ATTACHMENT AND PILOT :

» If the output driven gear requires replacement, the driven gear and drive shaft must be replaced.

Support the bearing Inner race and press the output driven gear in the hearing holder.

TOOLS;

Driver, 40 mm I.D. 07746-0030100

Attachment, 30 mm I.D. 07746-0030300

Place the bearing holder into a vise with soft jaws. Apply oil to a new bearing outer lock nut threads, install arsci tighten the lock nut.

TORQUE: Actual: indicated:

100 ivm (10.0 kg-m, 72 ft Ibi 31 N-m 59.1 kg-m, 66 ft-Ib)

TOOL:

Lock nut wrench, 30 x 84 mm

07916—MB0Q001

1) LOCK NUT WRENCH

1) LOCK NUT WRENCH

Install the correct shim and a new 0-ring. NOTE

- When the gear set, driven gear bearing and/or gear case have been replaced, use the 0.50 mm {0.020 in) shim for initial reference.

(2) O-RING

Install the driven gear bearing holder onto the gear case. Coat the bolt threads with clean engine oil and install them.

ATTACHMENT

ATTACHMENT

Apply oil to a new bearing inner lock not threads, install and tighten the lock nut.

TORQUE:

Actual: 75 N«m {7,5 kg-m, 54 ft-ib) Indicated: 69 N-m <6.9 kg-m, 50 ft-ibl

111 LOCK NUT WRENCH

111 LOCK NUT WRENCH

Stake both new lock nuts and install a new oil seal. After '88:

Install the stopper ring into the groove in the driven gear bearing holder.

T BEARING HOLDER

12» DRIVEN GEAR

Heat the output gear case around the driven shaft bearing to 80 °C 11 78 °R.

CAUTION

» Always mar gloves when handling a healed gear ease.

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