Generator Output Test Wiring Diagram IMPORTANT

Avoid running with generator field grounded for extended periods. Disconnect ammeter lead from battery before stopping engine to avoid discharging battery through generator.

Make certain the generator signal light circuit is not grounded. Remove the wire or wires from the generator "A" terminal and position so contact is not made with motorcycle. Turn ignition on. If generator light on instrument panel goes on, light circuit is grounded and may be reason for the generator not charging. If this circuit is grounded this condition must be corrected. If the generator signal light circuit tested O.K. or if a grounded condition has been corrected, proceed to testing generator output.

TESTING GENERATOR OUTPUT (See wiring diagram following)

Remove wire from "F" terminal of generator. Connect a short jumper wire from generator "F" terminal to ground on motorcycle. Remove wire or wires from generator "A" terminal and connect the positive lead of a 0-30 ampere ammeter. Start engine and run at a speed of 2000 RPM (approximately 40 MPH). Then momentarily connect negative lead of ammeter to motorcycle battery positive terminal. (Battery should be known to be good.) If the ammeter reads 15 amperes or more for a 6-volt generator or 10 amperes or more for a 12-volt generator, generator is not at fault. Therefore, the difficulty is in the regulator or wiring circuit. (See Voltage Regulator Section 51). If generator shows no charge or charge below minimum rate, it must be removed for further checking.

It is advisable to "Flash" field coils whenever wires have been removed from generator or regulator; or after generator or battery has been removed and is reinstalled. This is done to make sure generator has correct polarity. If polarity of generator is reversed, relay points will vibrate and burn. "Flash" field coils by momentarily touching a jumper wire between "BAT" terminal and "GEN" terminal on regulator, after all wires have been properly connected and before starting engine. The momentary surge of current from battery to generator will correctly polarize generator.

0 0

Post a comment