Crankcase And Transmission Disassembly

Disassemble crankcase as described in "Disassembling Crankcase," Section 3E. Position left crankcase side on workbench, transmission compartment facing up.

See Figs. 4D-19 and 4D-20, and proceed to disassemble transmission. Remove countershaft low gear washer (19) and low gear (18). Free mainshaft assembly (2, 3. 5, 8, 7, and 6, Fig. 4D-20). Slip mainshaft second gear (1) from shifter fork (10, Fig. 4D-19). Free shifter mechanism from access cover by removing gear shifter cam cap screw (1) and retainer ring (2, Fig. 4D-19). Remove countershaft low gear washer (11), third gear (12, Fig. 4D-20) and shifter fork (10, Fig. 4D-19). Remove countershaft assembly, (17, 16, 15, 14 and 13, Fig. 4D-20).

If further disassembly is necessary, proceed as follows:

Disassemble shifter mechanism as described in "Disassembling Shifter Mechanism." Disassemble mainshaft and countershaft groups as described in "Disassembling Mainshaft and Countershaft Group."

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