Disassembling Starter Drive Shaft And Housing

Remove starter drive shaft and parts as follows:

Remove solenoid as described in previous paragraph.

Rotate starter pinion lever (25) end forward and disengage lever fingers from pinion gear shifting collar (21). Pull pinion gear and shaft assembly (14) from r z/

1. Armature shaft

2. Shifter lever

3. Shifting collar

4. Pinion gear

5. Clutch ring gear

6. Starter shaft

7. Overrunning

Figure 4C-4A. Starter Drive housing (26). Then remove gear (23) from drive shaft.

To disassemble pinion gear and shaft assembly (14) remove thrust washer (15). Place nut (16) between copper jaws in a vise and unscrew from shaft (22) which has a left hand thread. Remove bearing race

(17). Remove pinion and shifter collar assembly

(18). Remove lock ring (19) to separate gear (20) and shifter collar (21).

To remove starter shifter lever (25), it is necessary to either remove starter drive housing (26) or remove battery and carrier to gain access to screw (24).

Remove screw (24) and lever (25) from housing (26).

Remove starter motor (30) and housing (26) as an assembly by removing two bolts and lockwashers (not shown) from chain housing on left side of crank-case. (See Starter Motor, Section 5L-5.)

Needle bearings (28) and (29) are pressed into housings at shaft ends. Washer (27) presses out with needle bearing (28).

To service starter motor see Section 5L.



Assembly is essentially the reverse of disassembly except as follows:

Clean needle bearings (28 and 29) and repack with grease. If replaced, needle bearing (28) should be pressed in flush with outside of housing. Stake

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